Automation is Better Bigger Faster
Design. Automate. Optimize.
Our Automation Services
Explore all the automation services we offer.
40+ Years Combined Experience
5 Steps to Completion
We can improve, refine and customize existing processes or automations.
Our 5 step system outlines the entire process to take your project from fruition to completion.
Stage 1: Research
To begin, it is essential to obtain a comprehensive understanding of the customer's existing process and identify the specific areas that require improvement or customization. This typically involves gathering information such as production rates, assembly specifications, types of components utilized, projected project completion dates, and a preliminary budget for the project.
Stage 2: Design
The next stage involves producing a preliminary quote, accompanied by supporting materials like renderings and animations, to illustrate the anticipated outcome of the finalized process. During this stage, the project remains flexible, allowing for effortless adaptation to any modifications in the requirements.
Once all the requirements have been thoroughly documented and the project has undergone a comprehensive review, a final quote is generated.
Stage 3: Implementation
In stage 3 we proceed to the prototyping phase of the project, where we aim to satisfy all the customer's needs and expectations. During this stage, particular attention is given to any critical, unknown, or uncertain aspects of the process, in order to address them prior to finalizing the solution.
Once we have minimized as much uncertainty as possible, the final plans for the process are generated. These may include drawings, schematics, and/or renderings, specifying all the components required. Upon approval of these plans, the final implementation commences.
Stage 4: Testing
During the Testing stage, the system undergoes a comprehensive series of tests, ensuring all electrical, pneumatic, and programming aspects are functioning correctly. The system is operated with live components repeatedly to ensure optimal performance. Any persisting design issues are promptly identified and corrected.
Collaboratively with the customer, a qualification plan is established to ensure that the solution fulfills essential design requirements, which commonly encompass aspects such as cycle time, usability, and production quality. Additionally, during this stage, thorough verification is conducted to ensure that all safety concerns pertaining to the process have been effectively resolved.
Step 5: Support
Our final stage involves long term support for our customers and their systems. Long-term support is readily accessible, and if needed, accompanied by replacement parts and/or components. In certain scenarios, if desired, component drawings or specifications may also be provided, enabling the customer to have wear parts produced by a third-party source.
Programmable Logic Controllers (PLC)
PLC Panel Building and Integration
What is a PLC?
A PLC is a specialized computerized device used in industrial automation control and is used to monitor and control various equipment and processes. The control panel, also known as a PLC panel or control cabinet, contains the necessary electrical components, such as power supplies, input/output modules, communication modules, relays, switches, and other devices, required for the PLC system to function effectively.
Custom PLC Panels
Our team consisting of engineers and system integrators specializes in the design and customization of PLC control panels tailored to your specific application requirements. Throughout the entire process, we collaborate closely with you, providing support from the initial design phase to seamless integration. Once the design is finalized, we assist in implementing the system, meticulously constructing and thoroughly testing all components to ensure optimal functionality according to your desired specifications.
Automation Control Panel vs. PLC
Automation Control Panels
Automation Control Panels and PLCs
Automation control panels provide a centralized interface for operators to interact with the automation system, allowing them to monitor status, make adjustments, and receive real-time feedback. While automation control panels encompass the physical housing and organization of components, PLCs are the intelligent devices responsible for executing the control logic and enabling automation in industrial systems. In essence, PLCs are the brains within automation control panels, while the control panels themselves serve as the physical infrastructure and user interface.
Custom Conveyor Systems
Conveyor System Control
We understand the vital role that conveyor system controls play in optimizing and customizing operations.
What Are Conveyor System Controls?
Conveyor system controls encompass a range of functionalities, including start/stop control, speed regulation, load sensing, emergency stop systems, and more customized solutions. These controls are essential for efficient and safe operation, enabling businesses to enhance productivity, reduce downtime, and maintain a secure working environment.
Conveyor System Control Expertise
We specialize in providing comprehensive services related to conveyor system controls. Our experienced team excels in designing, customizing, building, and installing control systems tailored to meet your specific requirements. With a deep understanding of industry best practices and cutting-edge technologies, we deliver innovative solutions that optimize your conveyor systems’ performance. Whether you need a new control system for a brand-new conveyor setup or want to upgrade and enhance your existing system, we have the expertise to deliver top-notch solutions. We work closely with you to analyze your needs, design efficient control systems, customize them to fit seamlessly into your workflow, and ensure their smooth integration and installation. With our dedication to quality and customer satisfaction, we strive to be your trusted partner in achieving optimal conveyor system performance.
Robotic End Effectors
End of Arm Tooling (EOAT)
EOAT Services
At BIG Industries, we specialize in providing top-quality services for the customization of End of Arm Tooling (EOAT). We understand the importance of tailored solutions to meet the unique requirements of different industries and applications. Our team of experienced professionals works closely with clients to design and develop customized EOAT solutions that optimize robotic automation processes. Whether it’s grippers, suction cups, welding tools, or specialized fixtures, we have the expertise to create EOAT that precisely matches your specific needs. With our commitment to delivering efficient, reliable, and innovative solutions, we are dedicated to helping businesses maximize productivity and achieve their automation goals through customized End of Arm Tooling.
At BIG Industries, we understand that effective automation is about more than just streamlining processes—it’s about creating a fully connected and responsive manufacturing environment. That’s why we leverage the Telit deviceWISE EDGE platform. This powerful solution allows us to seamlessly integrate factory floor equipment with existing enterprise systems, providing real-time data flow and enhancing overall operational efficiency.
Integrating Telit deviceWISE EDGE
Advanced IIoT Solutions with Telit deviceWISE EDGE
At BIG Industries, we understand that effective automation is about more than just streamlining processes—it’s about creating a fully connected and responsive manufacturing environment. That’s why we leverage the Telit deviceWISE EDGE platform. This powerful solution allows us to seamlessly integrate factory floor equipment with existing enterprise systems, providing real-time data flow and enhancing overall operational efficiency.
To learn more about how Telit deviceWISE EDGE can transform your factory floor, visit our Factory Automation with Telit deviceWISE page.